two phase thermoforming for deform plastic rivet domes in two phases. Phse one, geat up with hot air, phase two, deform with a cold forming stamp. Particle free welding process • Radiant heat • No pollution on the heating element • Welding of nearly all kinds thermoplastic materials • Gas temperature possible up to 800 C • Lower mechanical stress on the components as eg ultrasonic riveting • N o material adhesions on the tools also for materials with low viscosity m elt by contactless plasticization and cold " forming punch • High welding seam strength • Possibility of simultaneously welding • Expiration – Heating / B lowing – Pressing / Stamping Welding

Multi-component injection molding combining two different materials for an electronic device Industry: Electrical engineering/electronics industry.

We manufacture a wide range of parts using 2K injection molding technology. This process allows us to combine two different materials or colors in a single component, offering enhanced functionality, improved design flexibility, and superior product quality. By leveraging this technology, we can meet complex requirements and deliver innovative solutions for our customers.

Technology Center ERDBRÜGGE, or TZE28 for short! We are your expert partner for all things toolmaking and plastics technology. Our team of specialists will support you from planning and design through toolmaking to the production of prototypes and series parts. With our experienced consulting team, we also offer comprehensive commercial and business management services. We look forward to working with you!

UHMW-PE Granulate [By Mitsui Chemicals Inc.] Ultra High Molecular Weight Polyethylene is known for its excellent sliding properties, abrasion resistance, and high strength, and is classified as an engineering plastic. Only very few manufacturers are worldwide in the position to supply injection & extrusion moldable UHMW-PE. UHMW-PE is available as granulate (LUBMER ™) for injection and extrusion molding. Powders (MIPELON™) and granulates are also used in blending with other polymers, i.e. to improve the tribological properties. UHMW-PE LUBMER™ L3000, L4000, L5000 • UHMWPE in Granulate form as you know it from standard Polyolefins • High chemical resistance • Noiseless properties • High abrasion resistance • Good sliding properties • Approved for FDA & EU 10/2011 UHMW-PE abrasion resistance improving agent LY1040 • High improving of abrasion resistance • High decreasing of friction coefficient for technical polymers • Agent in granulate form for standard dosing systems • High effective from 5% onward

Ultra-High Molecular Weight Polyethylene UHMW-PE are PE types with molecular weights from 1 million g/mol up to 10 million g/mol. Standard types are used in the range of 3–5 million g/mol. With increasing molecular weight, wear resistance and impact strength, in particular, improve. UHMW-PE exhibits the most balanced property profile of all polyethylenes and offers very good impact strength even at temperatures down to minus 200°C. Characteristic properties: Best wear resistance of all engineering plastics at room temperature, very low coefficients of sliding friction, excellent sliding properties, very good stress crack resistance, noise reduction, UV resistance. Areas of application: Protective devices, lining technology, general mechanical engineering, conveyor technology, medical technology, protective clothing, sports & leisure equipment. Processing: Due to the high molecular weight, the material viscosity also increases, so UHMWPE can generally only be processed using RAM extrusion and press-sintering processes. Semi-finished products for further machining can thus be produced with very low stresses. With our partner IRPC, we are currently developing a UHMWPE granulate grade suitable for injection molding.

The perfect purging compounds from the Swiss company UltraSystem for all polymers In order to be able to deliver to you even faster, we now have all UltraPlast purging compounds from UltraSystem in stock for you in our warehouse. Contact us for a sample shipment or if you have any questions about the application.

Ultra Purge™ Cleaning Granules: Efficient cleaning solutions for injection molding, extrusion, and blow molding machines. Ultra Purge™ cleaning granules reliably remove color and material residues as well as carbonization, enabling fast material and color changes with reduced downtime. ULTRA PURGE™ 3615: The versatile all-rounder for injection molding, extrusion, and blow molding. Ideal for fast color changes, preventative maintenance, and processing temperatures up to 300 °C. ULTRA PURGE™ HT+: The specialized solution for high-temperature applications. Developed for demanding plastics such as PEEK, PPS, and PSU at processing temperatures of 250–400 °C. ULTRA PURGE™ 1220: With Ultra-X™ technology for particularly thorough cleaning. Suitable for injection molding, extrusion, and blow molding machines as well as hot runner systems. ULTRA PURGE™ 5000: High-performance cleaning for amorphous plastics, PA, PET, TPE, and TPU. Ensures fast material and color changes as well as high machine availability. ULTRA PURGE™ 1516: Specially developed for semi-crystalline and conductive polymers. Reliably removes residues and carbonization and supports stable production processes. Your benefits at a glance: ✔ Fast and effective cleaning ✔ Shorter color and material changes ✔ Reduced downtime ✔ Reduced scrap rates ✔ Gentle cleaning of machine components ✔ Increased process efficiency and productivity

Ultra SideGate™ provides easy integration, operation and maintenance and is ideal for deep draw parts such as pipettes, syringe barrels, and hinged closures or smaller parts where only side-gating is possible and gate quality is critical. Ultra SideGate™ nozzles offer molders the opportunity to horizontally direct-gate parts that cannot be effectively gated with a standard nozzle. This direct sidegating method allows for high productivity without sacrificing gate quality, while eliminating the need for cold runners.

Our new Ultra Helix™ nozzles are a giant leap forward in valve gate technology. With advanced manufacturing capabilities and unique designs, it is now possible to direct gate parts with gate vestige so clean it is nearly unmeasurable.

Ultramid® Expand Ultramid Expand® is a particle foam by BASF that is based on a combination of several polyamide 6 grades. The particle foam consists of pre-foamed particles with a defined particle size and density, which can be welded into a 3D component without generating foam waste in a molding machine. The component has isotropic foam properties, i.e. the same mechanical properties in all directions. A chemical reaction does not take place in the foam. The particle foam excels with a wide range of unique characteristics: high temperature-resistance, outstanding stiffness and strength as well as an excellent chemical resistance, e.g. in contact with fuels, oils and lubricants. Additionally, the closed cell foam structure offers an exceptional compressive strength, a requirement for the use in crash relevant components that are exposed to high mechanical demands. Because of this versatility, lightweight applications are possible as well.

Infinity™ with Melt-Match® Patented Melt-Match® Technology Produce fast and consistently by programming ultrasonic stack velocity, force, and position throughout the entire welding process for stronger welds. Accurate & Reliable Ultrasonic Welding Weld more accurately and reliably thanks to a tighter standard deviation of dimensional accuracy and 100% digital all-electric control. Lower Production Costs Since ultrasonic welding doesn’t require filler materials, adhesives, or fasteners, you can reduce production costs for each project. Replicate Proven Welding Processes Easily replicate a proven welding process from one Infinity system to another with the 100% digital all-electric control. No adjustments to pneumatics are needed. Weld Various Types of Materials A wide variety of thermoplastics and metals can be welded using this Ultrasonic Welder for more flexibility in your production.

The newest family of Husky hot runners—UltraShot™—offers dramatic advances over traditional injection technology. The UltraShot™ hot runner injection molding system features a servo-controlled injection system that permits more precise melt control than ever—right in the gate. How? By positioning the shooting pots in closer proximity to the gates and pressurizing the resin near the cavities, which reduces shear and thermal variations in part quality and performance. This enables part designers ultimate part freedom, removing design barriers caused by injection molding process constraints.