Toolmaking for precise and efficient plastics manufacturing Series-optimized, durable tools from our in-house toolmaking – ensuring maximum process reliability in plastics production.
Froli stands for precision toolmaking as the foundation of efficient and reliable plastics manufacturing. With our in-house toolmaking capabilities, we develop and produce series-optimized, durable tools precisely tailored to your requirements. Whether for injection molding, PUR, or thermoforming applications – our solutions ensure maximum dimensional accuracy, stable processes, and cost-efficient series production. The close integration of toolmaking and plastics processing at Froli results in technically sophisticated and practical solutions. From the early development phase, we consider material properties, component geometries, and series requirements to create tools that deliver consistently high quality and reproducible results. Our range of services covers the entire process chain – from tool development and design to manufacturing, as well as ongoing optimization and maintenance during series production. This holistic approach ensures maximum process reliability, reduces scrap rates, and minimizes downtime. With many years of experience and state-of-the-art technologies, we produce tools with long service life that meet even the most demanding requirements. Froli supports its customers as a trusted partner from the initial idea through to series production, creating the basis for sustainable, efficient, and economical manufacturing processes. With our toolmaking expertise, we offer not only the highest precision but also the assurance that your plastic products can be manufactured reliably and efficiently over the entire product lifecycle – “Made in Germany.”

Tools

Tools and Finishing
Gate cutters, Pliers, Tools, Workshop supplies....go directly to the shop here. NEW in stock Bronze-Screwdriver HSB 7128 in 4 different sizes, 150 mm bronze-water pump pliers HSB 7120 und 125 mm bronze-chisel HSB 715.

Toothed Roller Granulators
The granulator next to the injection moulding machine is a proven means of implementing inline recycling in plastics processing cost-effectively and efficiently. It is important to process sprues and plastic waste into high-quality regrind without thermal damage and with low noise and dust levels. Side granulators are integrated into the workplace of the injection moulding machine in such a way that sprues and rejects are conveyed directly into the granulator hopper. In this way, the scrap does not accumulate in the first place, but is ground immediately. A suitable conveyor system then extracts the fresh regrind from the mill. In the next step, this regrind is fed back into the injection moulding process via mixing diverters or dosing devices. Granulators for auxiliary operation are available in different sizes. The appropriate granulator size is designed according to the geometry of the parts to be ground and the required throughput in kg/h. Digicolor relies on the proven, slow-running toothed roller mills from Moditec. Each granulator can be equipped with different hoppers in order to optimise the granulator to the individual installation situation of the processing machine. Low designs can be positioned directly under the production mould so that sprues fall directly into the granulator hopper. All grinders are designed so that the combs and counter-combs of the cutting unit can be reversed. In this way, the service life of these cutting elements is doubled. The unique design of these granulators guarantees easy maintenance and cleaning of the grinding chamber. Goliath beside-the-machine granulators are characterised by their high performance and industrial suitability in recycling processes in plastics processing. These toothed roller granulators can always be operated economically when sprues and rejects, which previously had to be disposed of, are processed into valuable regrind.

Top Cooling Water Quality…without Using Biocides
Systemic Water Treatment for Sustainable Success ONI-AquaClean technology has a systemic structure. Measurement sections – for conductivity, pH value, redox voltage, and volume flow – in conjunction with a high-performance computer deliver all the information that is needed for a gradual treatment of the cooling water. The actual water treatment is then implemented via diverse filter units as well as a downstream, intrinsically safe ozonization. A pump unit supplies the ONI-AquaClean system, independent of the cooling water network, with a defined quantity of water, and ensures the discharge of the requisite amounts of backwash water.

Top Products in Plastic from the Pioneer

TPC-ET and hot melt adhesives based on copolyesters and copolyamides
SIPOL® SpA, founded in 1998, is a specialist in the polymerisation of high-performance polymers. The privately owned company is part of the Tecnogi Group and has a high degree of flexibility and innovativeness. The core competence of SIPOL® is the development and production of thermoplastic ether-ester elastomers (TPC-ET), hot-melt adhesives based on copolyesters and copolyamides for technical applications, as well as biodegradable copolyesters. Five polymerisation lines with a capacity of 12,000 tonnes/year are available on the 40,000 m² company site near Milan, with a sixth line due to start up in 2022. Operating under the brand name SIPOLPRENE®, SIPOL® produces thermoplastic copolyester elastomers in the hardness range of Shore D 25 - 77, which combine flexibility with high temperature and chemical resistance. The products have a high mechanical level and are used in all technically demanding areas. TECHNIPOL® and TECHNIPOL®PA are hot-melt adhesives based on copolyester and copolyamide for technical applications such as filters (paper coating) or the E&E sector. Biodegradable copolyesters have been developed under the Technipol® BIO brand, some of which have already been certified by TÜV Austria.

TPE for bellows and grommets
high tensile strength for demoulding of complex geometries - adaptable flow properties - short cycle times - high flexibility

TPE for rubber adhesion in combination with window encapsulations
very good adhesion to EPDM - very high composite tensile strength - hardness from 35 to 80 Shore A - adaptable flow properties - lubricated grades available

TPE for selective electroplating
adhesion to all typical electroplating hard components (PC/ABS, ABS, …) - useable with standard electroplating baths - different colours and translucent material available - hardnesses from 40 to 85 Shore A

TPE for technical parts
materials for technical parts - gaskets

TPE Solutions for Automotive Applications
The TPE compounds specially developed by KRAIBURG TPE for the automotive sector are vital to the industry. Our portfolio is designed specifically to meet the highest requirements for the interior, exterior, and under the hood applications. If needed, our materials can get modified to meet unique specifications. For many years we have been collaborating with OEMs and suppliers on clearances for components and materials.

TPE Solutions for Consumer Applications
The TPEs you receive have been specially developed for the consumer sector. Our compounds are the right choice when consumer safety is involved. A safe choice: Throughout the development of our special TPEs for food contact applications, we have taken into account the established market requirements such as Regulation (EU) No 10/2011, FDA – Code of Federal Regulations (CFR), Title 21, EN 71/ 3 and China GB 4806-2016. Our thermoplastic elastomers are frequently used as hard-soft combinations, soft-touch, design or functional elements, but also as impact resistance modifiers.

TPE Solutions for Industry Applications
TPEs are as multifaceted as the industry itself. This is appreciated by many industries such as the electronics, building and sanitary sectors. Functional integration and design are already being successfully implemented in multi-component parts. You can also have every confidence in us when it comes to compliance with flame protection and drinking water regulations. Learn more about the possibilities offered by TPE.

TPE Solutions for Medical Applications
Our THERMOLAST® M range of medical-grade thermoplastic elastomers have evolved hand in hand with revolutionary advances in the medical, pharmaceutical and diagnostic sectors. These TPE compounds, available worldwide, set the standard for safety. Discover THERMOLAST® M compounds tailored to your needs.
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