
Demoulding elements
Our extensive range of demoulding products includes many tried and trusted products such as two-stage ejectors, components for controlling 3-plate moulds, and various demoulding aids.
Depalettierer zur automatischen Sackentleerung
Discover the new Depalletizer
Der Configurator

Design & Engineering
KNOW WHAT MATTERS. A new project can only be as good as the skills of those who develop it! For us, this means designing items and tools in such a way that they can be produced successfully in a process-reliable, economical and sustainable manner. But first and foremost, listen to what the customer needs. Our services: We stand for pragmatic ideas, use of the advantages that the injection molding process offers us and the “keep-it-as-simple-as-possible” approach. We offer you added value through: CAD solid works In-house 3D printers and other prototyping processes Filling and warping simulation with moldflow In-house technical center with injection molding machines from 50 – 200 tons. for test series great wealth of experience Process know-how and “last but not least” common sense

Designing
The production of each tool begins on paper or on the computer. We plan and think everything through very carefully in order to be able to deliver a perfect product at the end. This means that the engineering of the injection moulding tools takes place in our own company. In more than 20 years, we have seen a lot, gained extensive experience and are able to meet the highest demands. In the field of design, we also work with the most modern means in order to maintain the constantly increasing level of requirements. The CAD software "Cimatron" as well as the coverage of a multitude of different interfaces enables us to work precisely and flexibly.

Development
The expertise of our engineers offers you comprehensive analysis and consultation which reflects the desired properties of your product. This reduces costs, avoids production errors and shortens your development time. Our development focus is on: >Requirements specification >Material selection >Draft >Simulation >Design >Mold-Flow

Development and Design of an Innovative Lavage System

Development of medical devices
acad systems Innovative housing solutions for medical devices Development and manufacturing of small series. Time to Market: We help you to bring your idea to market in the shortest possible time, even for small quantities. We develop innovative housing solutions, cooperate with electronics and firmware firmware developers, produce small plastic batches of up to 2,000 parts, procure all supplier parts, ensure validation and evaluation, and support you in the and support you in the transfer to larger series. Housing development: Are you looking for a suitable housing that can meet your individual requirements in terms of tightness, shock protection, temperature, chemical resistance and EMC protection as well as in terms of look and feel? The market for standard enclosures quickly reaches its limits in this respect, and custom-made products are usually not profitable, especially for small quantities. acad sytems offers effective and efficient enclosure solutions tailored to your needs. With our 5-phase development we systematically secure each step of the development. After completion and analysis of each individual phase, you decide when and how to proceed with the next phase, which means a minimization of your investment and development risk. Small batch production: Do you have an already developed product idea waiting to go to market? Your product is to be tested in the field with a small series? The total quantity of your product does not exceed the limit of 2,000 parts? Thanks to our special express injection molding system, we can provide you with customized plastic specials even for small quantities up to 2,000 pieces, which are adapted to budget, number of pieces, operational application and customer target customer target group. We cost-consciously procure all other necessary components and materials.

DGM Gravix 20, high accuracy in microdosing operations
The desire to find a solution to the needs of plastics processors, who have to dose very small percentages of material, prompted Moretto to develop the DGM 20. This blender, based on the technical specifications of the Gravix series, was designed for microdosing applications. The new hopper design optimises a consistent mass flow for steady dosing and highest accuracy. The double eyelid shutter capable of opening and closing in 25 milliseconds combined with the Rotopulse technology and the free-weighing hopper make these feeders suitable for all types of dosing situations. Thanks to VIS (Vibration Immunity System) overcomes one of the critical issues of the gravimetric dosing - vibrations - thus enabling them to be installed on the processing machines.

DH100 Transfermolding press with adjustable head plate

DH400 Compression molding press

DHT200
DHT200

Die Produktionsstätte in Vlotho

Digicolor Dosing and Colouring
Digicolor dosing units for additives, masterbatch and regrind are characterised by the highest metering accuracy. The product range includes units that meter volumetrically or gravimetrically. Gravimetric dosing units are used in particular when consumption quantities are to be recorded and documented. The so-called micro-dosing units complete the comprehensive product range. These units are specially optimised for processing minibatch and microbatch. All dosing units are particularly compact and space-saving and are mounted directly above the intake zone of the processing machine. Digicolor dosing units are highly suitable for the production of technical, optical and medical parts. This is due to the consistent construction of all units from high-quality stainless steel components. Gravimetric batch blenders from Digicolor are used to reliably mix free-flowing granulates, regrind, masterbatch and other additives in the desired proportions. After the mixing process, the produced granulate mixtures are further processed on injection moulding machines or extruders. A gravimetric batch dosing device, called batch blender for short, can be installed in different ways: either directly on the processing machine or next to the machine (injection moulding machine or extruder).

Digital coating
Based on an appropriately prepared digital data set, even complex surfaces can be coated directly in digital printing. Our optimal process integration enables digital printing at industry-standard speed and quality. The enormous flexibility of inkjet allows the possibilities to be limitless. E.g. decorations with logos in the interior of a car or operating panels of washing machines in different languages – both can be individualised in seconds, just by the transmission of a different data set. Not only the materials to be printed are variable, but the coating ink can also vary in a vast range. Conductive digital printing inks, for example, will fundamentally change how electronics are manufactured in the future. Functional inks for sensors, circuits, and batteries – all can be printed on suitable substrates. These inks can conduct electricity, store data, insulate, change colors and states, or emit light. Functional inks combined with digital freeform printing can open up entirely new market opportunities.
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