
Customized Compounds
The complexity of material requirements in many industries is continually increasing. Many of these requirements cannot be met with standard materials. As a specialist for technical compounds, we offer extensive solution options. In our state-of-the-art technical center, our team of chemists, technicians and plastics engineers develop plastic compounds according to the highest quality standards. Our process monitoring is precise and guarantees the greatest possible batch and quality reliability, even when scaled up to our production facilities. Functionalities such as impact strength, conductivity, sliding friction optimization, uniform light scattering, flame retardancy and scratch resistance are just as possible as the implementation of optical properties.

Customized Pipes and hoses
We develop plastic pipes and hoses according to customer requirements and combine specific requirements with our plastics and extrusion expertise.

customized plastic parts

Customized TPE solutions
Costumized TPE solutions for various industries - automotive, household appliances, electrical and electronic applications, medical technology, toys, stationery, food applications, furniture, etc.

Cutting systems
Customized cutting systems for maximum efficiency and quality in the rubber, plastics, cable, and pharmaceutical industries.

CVe Access
ProFile Production Equipment Monitoring Management by Progressive Components For monitoring physical assets such as machines and production equipment—often deployed across multiple locations—WEMA has successfully offered mechanical, non-resettable cycle counters in various designs for many years. Now, the partner company PROGRESSIVE Components has expanded its range of tool monitoring devices with software solutions under the name ProFile by introducing a CVe equipment monitoring device (CVeAC). Reliable monitoring of production equipment and tools—especially when used across multiple locations—is essential for efficiency, quality, and transparency in manufacturing. The CVeAC monitor precisely records cycle and time data and transmits it via Bluetooth directly to smartphones, eliminating the need for cables and additional hardware. The device efficiently captures historical cycle counts and time data, making it indispensable for troubleshooting quality issues and analyzing tool performance problems. The collected data is available in real time and enables in-depth analysis of tool performance. It is an ideal solution for medium to large national and international OEMs, where centralized management of large tool fleets across multiple sites is handled from a main location. These devices generate comprehensive reports for analyzing performance metrics as well as tracking preventive tool maintenance indicators and efficiency data, all accessible via the user-friendly ProFile app. Using the ProFile app, users can generate tabular performance metrics based on recorded cycles, allowing them to assess whether company objectives are being met or to make data-driven decisions for process optimization. All data can be downloaded via the app and wirelessly transferred to the ProFile Cloud.

Cycle counter
Cycle counter - Mounting in fixed half - Mounting in moveable half - For high temperature applications up to 190 °C

D1 500T - 4.000T (D1 Series Two-Platen Injection Molding Machine)

DACH Line Card

DCIM - Direct Compounding Injection Molding
SUSTAINABLE. HIGH QUALITY. VALUE-CREATING. COMPOUNDING AND INJECTION MOLDING IN ONE STEP KraussMaffei has over two decades of experience in the production of injection molded components from directly compounded materials. Our DCIM and IMC solutions cover a wide range of applications in the automotive, logistics and technology segments. This technology is becoming more relevant today. Sustainable products made from recyclates are in increasing demand, as are energy-saving and cost-efficient manufacturing solutions. The injection molding compounder combines the value-adding factors in molded part production in a unique way: It combines compounding and injection molding - and thus technological innovation with high economic efficiency. Sustainable: By working with one heat, the systems save a lot of energy compared to two-stage production. They are also ideal for processing recyclates. High quality: Compounds can be provided in component-specific recipes, even in small quantities. The quality of the components therefore corresponds exactly to the respective requirements. Value-creating: The processor significantly reduces its material costs and achieves high economic efficiency.

Degating
Degating - Runner adjuster - Wire covering - Cutting pins - Machine extended nozzle - Mould gap filter - Heating device for free-melting
DEI®BASE MASTERBATCH
We have developed our Dei®Base Masterbatches for the fastest delivery. This range includes 50 colors that can be used universally and are immediately available from stock.

DEI®BIO MASTERBATCH
For the coloring of bioplastics, we develop customer-specific masterbatches and pigment preparations that are individually tailored to our customers' biomaterial. We offer suitable masterbatches for bioplastics made from renewable raw materials (e.g. bio-based PE, PVC, PA) as well as for biodegradable and compostable plastics (e.g. PLA, PBS, PHA). If required, the criteria of DIN EN 13432 regarding biodegradability can also be taken into account and met.
DEI®BLACK & WHITE MASTERBATCH
Although we have the addition "Buntfarbenfabrik" in our company name, we have always supplied our customers with black & white masterbatches. This range includes 14 masterbatches and is available from stock starting at 1 kg. These black & white types are the result of years of experience from our colorists and our customers. They were developed for universal use in various types of plastic as well as for special areas of application. Others are particularly highly filled in order to achieve an optimal cost-benefit ratio and to meet the individual requirements of the users. * From stock suitable conditionally suitable unsuitable They have a lightfastness of approx. 8 and can be used up to the processing temperature of the polymer to be colored. In addition, we can also draw on hundreds of existing black & white recipes or develop new shades tailored to the needs of our customers.

DEI®SINTER PULVERPIGMENTE
We offer high-quality pigment-based color concentrates for the press sintering process for the production of semi-finished plastic products. These colors are characterized by very good dispersion and are adjusted according to customer requirements. The technical requirements regarding light fastness, temperature resistance and the required regulations such as REACH, Food Contact, etc. are implemented as required.
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