The Aero2 PCS ULTRA is the most versatile dry ice blasting machine on the market. Equipped with our patented particle control system (PCS®), this machine offers operators complete control of the particle size being blasted to fine-tune their blasting parameters for each unique application. From 0.3mm to 3.0mm, and every tenth of a millimeter between, this machine allows operators to select from 1 of 28 particle sizes to dial in their blasting parameters for optimal performance. Blasting a delicate surface? Select a smaller particle size, say 0.4mm, and blast at a lower pressure. Looking to remove stubborn contaminant? Select a larger particle size, say 2.8mm, and blast at a higher pressure. With a 7” LCD screen and digital controls, the PCS ULTRA provides an intuitive display that allows the user to easily view and adjust blasting parameters and machine settings. The machine also features programmable application recipes, which allows users to set and save blasting parameters, such as blast pressure, particle size and feed rate. Lastly, the PCS ULTRA introduces our patent-pending defrost cycle for moisture control, core cleaning, and increased machine uptime.

TRANSPARENCY. EFFICIENCY. CONTROL. The Direct Path into the Injection Molding Process – and Back We ensure the seamless interaction between simulation, machine, and people. Continuous data exchange directly connects simulation with the injection molding machine. Stable Processes Through Secured Know-How We transform valuable hands-on experience into actionable knowledge. “Lessons learned” are made available for product development and future projects. Structured project know-how creates sustainable competitive advantages. The Human–AI Symbiosis We connect digital product development with real-world practice. A true symbiosis of human and AI delivers transparency on quality, status, and progress—while building bridges across departments, companies, and processes. A Milestone for Efficiency and Innovative Strength We break down silos—systematically, sustainably, and permanently. Correlation matrices reveal hidden relationships. Integrated product development results in technological advancement, effectiveness, and strong development capabilities.

The patented air- cooling lubrication technology medium distributor is technically unique and achieves the impressive production results by using compressed air, which is blown along the cutting edges from a stationary nozzle body (red sleeve). The medium distributor mills in a technically and physically different way to conventional systems and completely replaces coolant and MQL solutions. It works without a coolant supply through the spindle (IKZ) and offers a sustainable and resource-saving solution to the usual additive systems.

AlfaPlus – ERP/PPS for the plastics industry AlfaPlus is an integrated, modular ERP/PPS solution designed for plastics processors. It creates transparency, optimizes processes, and improves efficiency and quality. All in one platform: ERP, PPS, BDE/MDE, scheduling, CAQ, and DMS. With over 400 installations and continuous development on modern technology, AlfaPlus is a reliable and future-proof solution. For end-to-end processes and full control of your production.

Bushings, shafts and threaded inserts can be separated using a vibrating pot or vibration plate with a camera system (IZS) and inserted into the injection molding tool using a gripping system. Separation + feeding options: - Shaking pot - Magazine - Sliding table - IZS Intelligent Feeding System and Camera (IZS)

We built the precision injection molding tool for the Bergisch duck brooding basket, which provides a protected place for ducks and other animals such as owls, hedgehogs, and kestrels. The basket, made from recycled plastic, protects against predators and the weather and is particularly easy to assemble thanks to two half-shells that are connected with seven high-quality V2A connecting screws. With our tool, we are helping to produce this sustainable and animal-friendly solution in high quality.

The in-house compounded customized biobased polymer grades created for injection molding have been developed to be processed by conventional machinery and have a quite similar behavior to that of petroleum-derived plastics but with the added value of being a sustainable product. Bioplastics are not a single material, but a diverse family of materials with varying properties and applications. According to European Bioplastics, a material qualifies as a bioplastic if it is bio-based, biodegradable, or possesses both characteristics simultaneously.

The innovative technology of EB.S. Blasting cabins enable you to achieve precise and precise producible processing of surfaces up to Ra 0.10 μm. The ergonomic shape, the electric height adjustment, the compact overall size and the large work area enable comfortable and precise processing of the workpieces.

In addition to the proven and energy-saving servo-hydraulic machines of the established E series, our portfolio now also includes the BOY Electric series in the 350-1000 kN clamping force range. The BOY Electric therefore offers all the advantages of an allelectric injection moulding machine in terms of high dynamics and parallel movements. For example, the drives for injection, dosing and ejector on a BOY Electric are realised electromechanically.

The AUA 202 carousel depot station is a space-saving solution for buffering and counting parts in sacks, bags, boxes, or cartons. The containers are arranged on a turntable and are filled at a fixed position, where they are supplied by the timed rotation. MTF Technik designs the diameter, materials, number and shape of the holders for the containers, and the control system to meet individual customer requirements. Depending on the desired buffer capacity and container size, the diameter of the turntable can vary between approximately 800 mm and nearly 2,000 mm. The container holders can be mounted directly on the turntable or at a predetermined working height – if required, even in multiple levels to maximize buffer capacity within a given footprint. The design of the holders, in terms of shape, material, and functionality, can be customized to a high degree. Overall, the AUA 202 carousel depot station combines sophisticated, low-maintenance technology, maximum flexibility and highest reliability – for perfectly coordinated, efficient and safe parts logistics in your production. The KUTENO exhibit is a compact two-level caroussel station with a diameter of 1,200mm for buffering 8 containers with a base area of 400x300mm each.

The aim of measuring mould cavity pressure is to improve cost-effectiveness by reducing the costs of manual post-production checks, shortening set-up times and minimising scrap. Process deviations can be detected at an early stage, allowing corrective action to be taken before defective parts are produced or incompletely filled parts are delivered to the customer. Another application is the quick and safe transfer of a mould from one machine to another without the need for time-consuming revalidation. As the internal mould pressure provides a comprehensive description of the production conditions of the injection-moulded part, it offers insight into the mould cavities – independent of individual machine configurations and parameters. The internal pressure profile of each part is therefore as unique as a fingerprint. Our high-performance system for measuring internal mould pressure monitors moulded part quality and provides the operator with precise information for process optimisation. In the event of viscosity fluctuations in the material, the system detects the ideal switching point and sends a signal to the machine. The selection of channels and the pressure level can be freely configured. This makes the process significantly more stable, as the system can detect and compensate for variations in filling caused by viscosity fluctuations. All tool-related data is stored in the built-in memory module directly on the tool and is therefore immediately available when changing machines. The system guides the user through the steps involved in setting up the process. The operator is intuitively guided through each stage until reference curves, tolerances and switching pressures have been defined. As a result, the learning curve for operating the system is extremely short.

Fried sets another example for sustainability: Five CUBOS C44E charging stations have been put into operation on the premises of Fried Kunststofftechnik. What makes them special is that their housings are made from 100 percent renewable raw materials. Sustainable housings from our own production An innovative customer device impressed the Fried team with its holistic sustainable concept. The housing components, which have been in series production for a year, served as the basis for a further experiment. Originally, the wallbox was made from Covestro's sustainable Bayblend® RE plastic, which is produced from recycled vegetable oils. However, the experts at Fried went one step further and used ARBOBLEND® for their own charging stations – a material made from completely renewable raw materials. ARBOBLEND®: 100% bio-based material ARBOBLEND® is an innovative biocomposite material from Tecnaro GmbH and represents a sustainable alternative to conventional petroleum-based plastics. The material consists of renewable raw materials such as lignin, starch, natural fibers, or biodegradable polymers and is recyclable, depending on the formulation. ARBOBLEND® thus makes an active contribution to reducing fossil resources and promoting a circular economy. Thanks to its versatile processing properties, the material is ideal for injection molding and can be specifically adapted to mechanical, thermal, or optical requirements. Five of these sustainable wall boxes have been in use on the Fried Kunststofftechnik company premises for over a year. The customer is currently investigating whether series production with ARBOBLEND® can be realized.

We offer high-precision chemical nickel coatings for international customers in the electronics, automotive, and mechanical engineering industries. Our processes guarantee the highest corrosion resistance and an even layer distribution, even with the most complex component geometries. Ideal for global supply chains that require the utmost reliability. What are the main advantages of chemical nickel plating compared to galvanic processes? Chemical nickel plating (also known as non-electrolytic nickel plating) provides an absolutely uniform layer distribution, regardless of the geometry of the component. Unlike galvanic processes, there are no peak elevations, making it ideal for high-precision components in the semiconductor industry and electronics. Additionally, it guarantees excellent corrosion resistance and high wear resistance. Which industries benefit from De Martin AG's chemical nickel coatings? Our processes are specifically tailored to the requirements of the automotive industry, mechanical engineering, and aerospace. Especially for global supply chains in semiconductor production, we offer coating systems that meet the strictest international quality standards. Can complex component geometries be coated evenly? Yes, this is the core strength of our chemical nickel plating. Since the process operates without an external power source, the coating penetrates evenly into holes, interiors, and complex recesses. This makes it the preferred choice for precision components in plant engineering. For which base materials is chemical nickel plating suitable? We offer coating for a variety of materials, including stainless steel, non-ferrous metals, aluminum alloys, and steel. This allows for flexible integration into international production processes.

Comprex® cleans cooling and temperature control circuits of injection moulding tools, prevents deposits, and enables preventive maintenance. Why Comprex® Pulse100 · ToolClean? - Patented cleaning technology – without chemicals - Preventive, system-integrated cleaning of the injection molds improves cooling performance and hydraulics - Reduced water consumption - Expulsion of the water after the cleaning process with subsequent blowing out of the tool - Validatable: improvement of the cooling channels is evaluated and documented - Cleaning of several channels simultaneously possible - Plug & play: no time-consuming staff training required - Improves process stability, independent of geometry - Cleaning of injection molds after dismantling and before upgrading, before initial commissioning, in toolmaking or directly in the injection molding machine - Reduces production waste - No dismantling - Energy saving: Free pipes – Less pump power - Successful solution for compliance with legal regulations, e.g. CO2 sustainability, energy management EN 50001

The combination of color expertise from the CCC (Color Competence Center) and expertise in the formulation of plastics have resulted in the ability to continually achieve further developments in the possibilities of aesthetic surfaces in comparison to what currently exists. The CRE.ACTIVE Design approach makes it possible to achieve compatibility between the following elements: · INNOVATIVE DESIGN · REDUCTION OF THE CO2 FOOTPRINT · COST REDUCTION · RECYCLABILITY CRE.ACTIVE Design - MOLD IN COLOR solutions facilitate countless and innovative design possibilities: The CRE.ACTIVE Design portfolio includes technical plastics in colors with profound impact, with high-gloss finishes and/or matt effect on smooth or textured surfaces and also with the possibilities of a metallic effect, soft touch or ceramic feel. A combination of surfaces with high-gloss, grained and laser-textured areas can be created on the same part with the use of just one tool. CRE.ACTIVE Design provides a multitude of design options while at the same time offering significant energy and cost savings in comparison with the use of multiple tools and subsequent surface treatments such as lacquering. Reduction of the CO2 footprint is a current and shared challenge for all sectors. There are various possible paths to achieving this goal – the CRE.ACTIVE Design MOLD IN COLOR solutions immediately offer multiple benefits because they optimize the entire process: No additional processes are required for part decoration after injection molding, for example, the transport and energy costs are lower and fewer raw materials are used – meaning that the finished product has a significantly lower CO2 footprint than a product produced using conventional methods. The recyclability of the MOLD IN COLOR solutions provides additional benefits as a valuable resource for a closed loop materials cycle because no additional color lacquer is used.