
injection moulds

Injection Moulds
Use synergies Before every injection molded part is born, there is mold making. In order to be able to produce injection molded parts with precise repeatability and tight tolerances, a high level of precision is a must. As a former tool manufacturer manufacturing in Germany, with early contacts and an extended workbench abroad, the Schütte Consult company now handles its tool project exclusively through permanent partners in Asia and Southern Europe. You benefit from us as a guarantee of security and delivery reliability and thus from our highly qualified partner network, which has been developed over the years.
Inline Recycling
Digicolor implements solutions for inline-recycling, i.e. within the plastics processing operations. These solutions are based on a comprehensive product range of slow speed granulators for recyclate production. Further precise dosing devices or dosing systems play an important role for inline-recycling solutions. Sprues of engineering plastics such as polyamide (PA), polycarbonate (PC), polyoxymethylene (POM) or polybutylene terephthalate (PBT) are particularly suitable for this form of post-industrial recycling. Recycling of glass-fibre reinforced polymers, such as those used in the automotive industry, can also be realised with Digicolor granulators and metering units. For inline recycling applications where it is important to maintain mixing ratios of regrind and virgin material extremely precisely or to document the weight proportions of the mixtures of more than one component, gravimetric batch feeders should be used. Depending on the application, these gravimetric batching systems can be installed either on the processing machine or next to the machine.

Innovative assembly solutions
Innovative assembly solutions The KPA in Ulm is the perfect opportunity to discover the latest trends and technologies from the world of assembly manufacturing - and Gindele GmbH is there! 🚀 Our focus is on tailor-made assemblies that offer the highest precision, quality and efficiency. With over 40 years of experience in the development and production of assemblies, we offer you everything you need for the successful implementation of your projects - from engineering to final production. 💡 Why Gindele? • Individuality: We manufacture assemblies according to your specific requirements. • Quality: The highest standards in all manufacturing processes. • Efficiency: Optimized production processes to save you time and money.

Innovative cable and plug range with maximum electrical safety
Innovative plug inserts and cables allow fast and space-saving wiring of power/signal plugs to the mould. With an extended product range, HASCO hot runner now offers even more possibilities to make applications more efficient and less expensive. New attractively priced aluminium-shielded cable Tool-free cable connection Space-saving plug for 12 control zones Seamless integration with HASCO wiring With these innovative solutions, HASCO hot runner makes it possible for its customers to make industrial applications even more efficient, less expensive and more space-saving.

Innovative Cooling Tornado Z9665/… - Saving energy directly in the mould
With the new HASCO Cooling Tornado, HASCO is providing an innovative solution for increasing efficiency and saving energy during the cooling of the mould. The Cooling Tornado Z9665/... offers a variety of application possibilities and can be used both in combination with runners in core cooling systems and directly in the corresponding cooling bores. Through the production of a turbulent flow, the effectiveness of the cooling is increased by up to 20 % (depending on the flow l/min). This turbulence interrupts the laminar lower layer of the cooling medium and has the effect that also the inner core of the cooling medium flows to the outer sheath, and thus considerably improves the heat transfer. Turbulent flow for efficient cooling The Cooling Tornado allows, through the turbulent flow, efficient cooling for shorter cycle times and the avoidance of hot spots, which ensures uniform temperature distribution. Compared with conventional cooling bores, temperature differences of up to 10 °C can be attained. The turbulence of the cooling medium leads to an energy saving of between 20 and 40 %. The Cooling Tornado allows easy retrofitting as well as the possibility of customised shortening, making for uncomplicated installation on existing systems. The installation itself is also extremely simple. The Cooling Tornado can be quickly retrofitted and is simply positioned and fixed at the end via a clamping ring. The mounting can both be carried out in combination with cooling pipes such as Z962/... for core cooling and also directly mounted in the cooling bores.

Innovative Messtechnik für gleichzeitige Farb- und Glanzmessung
The CM-36dG spectrophotometer is a high-precision and high-reliability benchtop instrument that can measure colors in either reflection or transmission, thus finding wide application in fields such as plastics, paints, ceramics, chemicals, etc. For the first time ever, Konica Minolta Sensing integrates an ISO 2813 compliant 60° gloss sensor into a benchtop spectrophotometer to simultaneously measure color and gloss values in the same location. Since both values are measured together, not only are sources of manual error reduced, but also valuable working time and money for additional equipment are saved. The CM-36dG utilizes patented and proven UV Numerical Control (NUVC), the unrivaled technology for UV adjustments when measuring samples containing optical brighteners such as pulp, paper, textiles or chemicals. Various other functions such as status LEDs or camera preview for sample positioning and reporting or the flexible port orientation (device can be used horizontally or rotated by 90°, for example to measure powdery materials in the "top port" style) complete the picture.

Innovative Plastic Recycling

Innovative Plastic Solutions for the Mobility Industry
In the mobility sector, we offer a wide range of innovative plastic solutions specifically tailored to the requirements of modern vehicles. These include roof frame components, rollers, 2K/LSR injection-molded parts, and custom-made 3D-printed parts. Whether prototypes, spare parts, or trade fair models – we realize your requirements flexibly and precisely. Our LTK® products made from Lauramid® stand for the highest quality and reliability. Lauramid® engineering plastic, our special PA12C, is the ideal material for the automotive sector – proven and versatile. Through injection molding, Lauramid® can be processed into a wide variety of geometries, resulting in durable and customized components for diverse applications. In KTL® production, we support you from the initial concept to the finished product: From model making and 3D printing to injection molding, we manufacture automotive components as individual pieces or in series – entirely according to your needs. Rely on our experience and innovative strength for your automotive plastic solutions.

INNOVATIVE PRODUKTENTWICKLUNG FÜR KUNSTSTOFFTEILE
True to the motto: “Design follows function” With our experience in product development for plastic parts, we create an ideal balance between product design, functionality, manufacturability, efficiency and sustainability! We support you in implementing your innovations and also advise you on the areas of material selection, technologies, manufacturing processes and process-reliable production, among others. Do you want process reliability, high efficiency in production, significantly shorter cycle times and good parts at the first sampling? With our approach to product development for plastic parts, this is not an exception, but the rule! Our product development stands for cost efficiency, energy efficiency, resource conservation and process reliability.

Innovative Shadowfree technology eliminates shadow formations in valve gate systems
In conventional injection moulding, undesirable, poorly flowing areas often occur in the hot runner due to roughness around the valve pin. This results in degradation reactions in the plastic melt and exceptionally long colour transitions. The new Shadowfree manifold concept from HASCO Hot Runner uses a revolutionary design to combat this problem. Uniform flushing around the needle The 3D-printed, screwed-on system effectively splits the material flow into streamlined channels to evenly flush around the needle and reunites them at the point where the valve pin enters the melt channel. Rigorous testing has shown that the system provides a rapid transition from black to white material in just 25 cycles, outperforming conventional valve gate systems by three to four times. In addition to the proven advantages of the Streamrunner, such as the elimination of dead spots, a particularly gentle material flow and thus a noticeable reduction in pressure losses, the Shadowfree technology now also offers a solution for extremely sensitive materials in terms of heat stability in combination with valve gate systems. With the additively manufactured Streamrunner®, HASCO started a new era in the world of hot runner technology. It was developed with state-of-the-art technologies for innovative future-oriented solutions. The compact and perfectly balanced Streamrunner ensures particularly gentle melt guidance in combination with excellent colour change characteristics. The leak-proof system is also particularly suitable for multi-cavity systems. Super-fast colour changes with valve gate systems The Streamrunner® Shadowfree is now well on its way to further revolutionising the manufacturing landscape. With up to 70% faster colour changes, the system enables material losses to be reduced and product quality to be increased. For comprehensive technical information, please contact our Hot Runner specialists.

Innovative tool for early assessment of the product carbon footprint in the product development of plastic components
Calculating the carbon footprint of injection moulded parts is an important basis for improving sustainability. Until now, determining the product carbon footprint (PCF) has often involved a great deal of effort and high costs. BARLOG Plastics has therefore developed a new calculation tool that makes it possible to estimate and optimise the PCF of plastic components at an early stage of development. Development engineers and sustainability officers can thus be supported both in product development and in rethinking existing plastic articles in terms of sustainability. The new PCF calculation tool is part of our existing "ECO-Consulting" service and offers a new resource for assessing and minimising thecarbon footprint of plastic products. By estimating the carbon footprint at an early stage with regard to material, production process (focus on plastic injection moulding) through to the transport of the product, this tool makes it possible to analyse and compare data bases for different product variants. With our new PCF tool, we are setting an important milestone in the direction of sustainable product development and offering our customers a data-based foundation for making their products more environmentally friendly. We are convinced that this tool will not only open the eyes of our customers to sustainable material alternatives, but will also accelerate the development process from the idea to the series production of individual components in the direction of more efficient and sustainable plastic products.

INOX silos Q25 to Q1.500
Flexible and customised Our stainless steel silo solutions are available in the sizes 25 to 1,500 litres. All models are for both stationary or mobile use, with one or multiple intake connections. The closed design virtually rules out any material contamination. Features - Sizes from 25 to 1,500 litres - Apart from standard dimensions, customised sizes are also possible - Stationary and mobile use - Completely made of stainless steel 1.4301 - No material contamination due to closed design - Conveyor connection with intake filter and draining of residues - Lid with inspection glass - Document holder - short lead times due to own design and manufacture

Insert-Molding / Metallumspritzungen
Cable routing area: Automotive insert molding / metal overmolding

Inside bellow gripper suitable for the EOAT (Gripper) System PreciGrip
If components are gripped via a bore, the IBG inner bellows gripper can be used. Different sizes are available. The operating principle is pushing / pulling. The inner bellows grippers can be very easily integrated into the gripping system via the extension thread.
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